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    • DuÅ”anka
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        • 4 | Cutting Supersurfaces
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          • Assignment 0 - Zine
          • Assignment 1 - Mold documentation
          • Assignment 2 - Molds
        • 6 | Untoolkit: Electronic Inputs
          • Assignment 0 - Zine
          • Assignment 1 - Antiprimadonna's
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        • 7 | Transforming: Molding and Casting with Bioplastics
          • Assignment 0 - Zine
          • Assignment 1 - Intro
            • Bioplastics
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    • Kaz
      • 1 | Kick-Off
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        • Assignment 0 - Zine
        • Assignment 1 - Paper circuits
        • Assignment 2 - Building a speaker
      • 4 | Cutting Supersurfaces
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      • 8 | Untoolkit: Electronic Outputs
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    • Kim
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      • 6 - Coronaweek Untoolkit: Electronic Inputs
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      • 7 - Coronaweek Transforming: Molding and Casting with Bioplastics
        • Material properties sheet + Experiential toolkit
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        • Zine - Week 7
      • 8 - Untoolkit: Electronic Outputs
        • Output swatch
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      • Project Page Biodegradable Packaging Bags
      • 11 - Project proposal week
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      • 12&13 - Project Bioplastic Consumables
        • Trial of evidence week 12&13
      • 14 - Reframing week
        • Trial of evidence week 14
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        • Trial of evidence week 15
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        • 16 - The first test
      • Material Sample 1
      • 17 - Project work
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        • 17 - New method for sticking a bioplastic bag together
        • 17 - How to compost?
        • Trial of evidence week 17
      • 18 - Trial of Evidence
      • 19 - Trial Of Evidence
      • 20 - Trial Of Evidence
      • 21 - Final Expostion
    • Laura
      • Week 1: Kick off
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      • Week 4: Cutting Supersurfaces
      • Week 5: Additive Manufacturing
      • Week 6: Untoolkit: Electronic inputs
      • Week 7: Transforming Molding and Casting with Bioplastics
      • Foam For Material Activists
        • How to protect?
        • To find a material
        • Foam
        • Trail of Evidence
        • Midterm presentations
    • Summer
      • Foto's
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      • Project: Stop touching
        • Project Proposal
        • Inspirational projects
      • Cutting Supersurfaces
      • Additive Manufacturing
      • Molding and Casting with Bioplastics
        • Creating natural dyes
        • Created bioplastics
      • Electronic input
      • Electronic output
    • Thijs
      • Week 1 - Kickoff
      • Week 2 - Electronics : connecting materials
      • Week 2 - Workshop : debugging circuits
      • Week 2 - Making a speaker
      • Week 3 - Processes & Collaboration
      • Week 4 - Cutting supersurfaces
      • Week 4 - Zine editor
      • Week 5 - Additive manufacturing
      • Week 6 - Untoolkit: Electronic Inputs
      • Week 7 - Transforming: Molding and Casting with Bioplastics
        • Ma2E4 Toolkit
        • Future applications & reflection
      • Week 8 - Untoolkit : electronic outputs
      • Week 11 - Project kickoff
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      • Week 13 - Project work
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        • Reframing : additional research
        • Shopping list
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      • Week 15
      • Weeks 15 - 20
      • Expo prep
  • CLASS NOTES
    • Zine documentation (collaborative doc)
    • Discussions week 2-8
      • Week 02 - Connecting Materials
      • Week 04 - Cutting Supersurfaces
      • Week 05 - Additive Manufacturing
      • Week 06 - Untoolkit Electronics Inputs
      • Week 07 - Transforming Bioplastics
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  • What are bioplastics?
  • 🧊 Clear Agar Agar
  • šŸž Clear Agar Agar in flour mold
  • 🌶 Paprika Agar Agar
  • 🌷Floppy sticky tulip
  • 🄚"Breakfast"
  • 🟔Massala and cloth
  • ā˜•ļøTea and cornstarch
  • šŸƒBasil skull
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  1. Coursework
  2. Summer
  3. Molding and Casting with Bioplastics

Created bioplastics

PreviousCreating natural dyesNextElectronic input

Last updated 5 years ago

What are bioplastics?

There are different types of bioplastics:

Biodegradeable Overtime the product will disappear due to a natural process (initiated by humans)

Biobased based on biological raw products that come from a renewable source, never a fossil material.

Bioplastics are already widely used in short cycle products. This is however strongly outweighed by traditional plastics we know. EU measures, legislation are already enforcing the use of bioplastics.

You don't have to become a scientist, you are a designer. Get an impression of what the properties of your materials are and try to think of possible application

🧊 Clear Agar Agar

  • 11g Glycerine

  • 80ml Water

  • 3g Agar

This was my first ever created recipe. I chose to make it as flexible as possible by using a lot of glycerine. I forgot to scoop out the froth, so it could have turned out clearer. I casted it in a serving ring taped on on a glass plate.

At first I thought not removing the froth was a mistake, but it turns out that it casts an interesting textured shadow in direct sunlight.

The final product is very flexible and silicone-like, similar to a baking mat. It has no smell and is slightly sticky, dust stays on the surface. It feels sturdy enough to be stretched.

šŸž Clear Agar Agar in flour mold

  • 11g Glycerine

  • 80ml Water

  • 3g Agar

When making hard candies, you can use a pressed mold in powder (powdered sugar, cornstarch) to cast the candies in. The main benefit is that the final products can always be removed from the "molds", and they don't stick. Since I was quite worried this material was going to be sticky, I pressed a little mold in all-purpose flour.

Freshly poured the material looked almost like a wine gum. The surface dried quite fast.

There were some bubbles on the surface that I wasn't quite happy about. I know that when pouring resin, a blowtorch or lighter is used to pop these bubbles. As an amateur pyromaniac I take advantage of any excuse to use my little crème brûlée burner. It unfortunately had no effect. The picture above was post-burning, and there are still some bubbles.

After waiting for 3 days, I picked up the material out of the powder. It had shrunk about 30%. There was some powder that stuck to the material, but I rinsed it off with water. I was surprised at how well the details transferred into the material. The powder did allow for a little more deformation, so it slightly curled up.

What was especially interesting, was the difference from the materials poured on glass. I used the same batch as for the previous material, just in a different mold. It's firm and rubber-like, and it lacks the lightly sticky surface from the previous pour. What I think happened is that the flour extracted the moisture from the material.

🌶 Paprika Agar Agar

  • 11g Glycerine

  • 80ml Water

  • 3g Agar

  • 10g smoked paprika powder

To the leftovers of the clear agar agar batch, I added some smoked paprika for color.

The flexibility is almost identical, although I would say it feels a little more sturdy than the clear agar agar. The surface is a bit rough, but I can't tell if this is because I forgot to scoop off the froth, or because of the smoked paprika. After making this material I decided that I would use color extracts instead of raw materials for color.

🌷Floppy sticky tulip

  • 11g Glycerine

  • 80ml Tulip extract

  • 3g Agar

I tried to achieve the same flexibility as the clear agar agar again, but this time as clear as possible and with a little color. I used the tulip color extract instead of water.

It casted a water-like shadow in direct sunlight and feels similar to the clear agar agar, but smoother and stickier. You can clearly see the difference in the smoothness of the surface when the froth is removed.

Something in me told me I should slap this on the window, so I did.

🄚"Breakfast"

After reading this weeks literature, I thought it would be nice to incorporate multiple waste products from the same process, and I chose for the remains of the breakfast I had that morning.

  • 120 Coffee ground dye

  • 1,5g Glycerin

  • Ground Eggshells

  • 25g Gelatin

I first wanted to leave out the glycerin, so the final product (in theory) would be edible. Last minute I decided to add just a little bit of glycerin for a little flexibility.

First I had to grind the eggshells down to a powder.

I cooked the eggs first. I thought this would kill most of the bacteria, which might prevent mold in the final product. And I also wanted to make egg salad, so it was pretty convenient.

I also removed the layer between the eggshell and egg. I don't know if this is necessary, but I thought it might cause trouble when grinding it down to a powder.

I just got a new blender, so I was still a bit afraid to throw eggshells in it. Instead i used a grinding stone and used twisting motions to get the eggshells as small as possible.

I wasn't able to grind it down to a fine powder, the largest pieces were still around half a millimeter. I wish I had used white eggs for a more solid look, but the brown pieces still make it recognizable as eggshells which is also nice.

I removed the material from the mold after 3 days, and let it harden for another week.

The material curled up a bit, but is hard and sturdy. The eggshells sunk down and give one side of the material a rough, sandpaper-like finish.

🟔Massala and cloth

  • 80ml Massala dye

  • 2g Glycerin

  • 3g Agar Agar

  • Circular piece of cloth

I wanted to use the yellow on a material involving a piece of white fabric Sam put in our bioplastic kits for at home, to see if the color of the spice would still transfer to the fabric. I have no idea what kind of fabric it is. I poured a bit of the plastic in the petri dish first, put the circular cloth on top and then added some more bioplastic.

After a day not much shrinking had occurred yet and it was still wet and dewy at this point. So I waited for another week to see what would happen.

The material shrunk even further. The color dulled out a little, but is still clearly yellow. I don't know if the actual cloth stained too, or if it's just the material covering it.

ā˜•ļøTea and cornstarch

  • 190ml Tea

  • 10g Glycerin

  • 30ml Vinegar

  • 3g Cornstarch

No matter how hard I tried, this bioplastic could not be released from its mold. I added a strong tea for some color instead of water. I poured them in different thicknesses. After a day it was way too sticky to be removed from the petri dishes. So I waited.

And I waited and waited. They all shrunk significantly and stayed sticky. The material tore when I tried to peel it out of the mold, or stuck to itself. The thinnest materials didn't let go out of the petri dish at all. The thicker ones were more solid, but very stretchy.

šŸƒBasil skull

  • 10g Glycerin

  • 160ml Basil dye

  • 3.5g Cornstarch

  • 30ml Vinegar

During the additive manufacturing week Britt and I made a mold for a skull. I was a bit worried, because the previous recipe with cornstarch didn't dry well, but I went for it anyway.

I put the mold together with toothpicks and some tape, and poured the material in. I tried to let it cool off a little because I didn't want to melt the 2d printed mold.

After a day I saw a crack form on the surface. This concerned me a bit, but I waited for another week, since the material felt wet still, even on the surface.

Taking the mold apart was a disaster.

The material tore as soon as I took the mold apart. The insides didn't get the chance to dry at all.

Even though the material didn't dry well, you can still see the details of the 3d mold profiles in it. Both my cornstarch/vinegar recipes didn't turn out well, so maybe i'm doing something wrong.

Grinding eggshells. Summer 2020
Froth during cooking clear agar agar bioplastic. Summer 2020
Clear and paprika bioplastics one day after casting. Summer 2020
Sunlight through clear Agar Agar bioplastic. Summer 2020
Object used to press the mold. Summer 2020
Agar agar based bioplastic poured in flour mold. Summer 2020
Agar agar bioplastic from flour mold. Summer 2020
Floppy sticky tulip. Bioplastic containing agar agar. Summer 2020
Cooking different colored eggs. Summer 2020
Removing membrane from an eggshell. Summer 2020
Powder collected from 3 eggs, a white one and two brown ones. Summer 2020
"Breakfast" bioplastic freshly released from the mold. Summer 2020
Eggshell pieces in "Breakfast" bioplastic. Summer 2020
Massala and cloth bioplastic after one day of curing. Summer 2020
Tea and cornstarch bioplastic after 1 day. Summer 2020
Tea and cornstarch bioplastic after 2 weeks. Summer 2020
3 piece mold of a skull. Summer 2020
Basil bioplastic in mold one day after pouring. Summer 2020